4000 Ton Ajax Rebuild

This major rebuild of a 4000 Ton Ajax included inspecting the press, disassembly and removal from it’s original location.  We rebuilt the press performing weld repairs on many worn, cracked and broken parts, manufacturing some new parts and modernizing to todays standards.  The press was reassembled in the customers plant by Campbell and test run for final buy off before production.

Inspect used press
Inspection of used press
Disassembly of press
Cleaning Parts
Inspecting parts for cracks & wear
Main barrel prepped for brazing
Setting welded ecc shaft in lathe
Lining eccentric shaft up in lathe
New Brass for main bearings
Pitman on mill
Clutch parts repair
Early stages of assembly
Install Ram assembly in frame
Final assembly lube
Finishing up wiring and lube

 

Machining ID of yoke.
New nut for 1350 JSW
Machining pulverizer
Machining pulverizer
1350 JSW new tie bar
Welded cast iron crusher parts
Machining Pulverizer Yoke
Machining 2000 Ton cross head
Rock crusher- weld repaired
Fabricating 2000 ton hydraulic press cross head
field work on injection molding
Rock crusher housing
Field assembly injection molding tie bar and nut
Broken frame was welded, stress relieved and machined.